Our team of skilled craftsmen delivers one the highest levels of welding in the industry today. Read More Precision Machining It started overhauling exhaust systems in 1975 and eventually purchased Hanlon and Wilson, who at one time had about 90 percent of Cessna's business for both normally aspirated and turbocharged aircraft. Shipping: we ship most items with either FedEx or UPS ground. all but one had competitive pricing; see below. Dawley Aviation supplies repaired, overhauled, and remanufactured exhaust systems, while Dawley Mfg. WebDawley explains that one reason for cracking on exhaust systems is that the stacks aren't in alignment due to a previously bad repair or distortion of the system from some other means. Inconel goes up to 1,650 degrees continuous temperature. What surprised me was that person I spoke to (unbeknownst to me) at AWM never mentioned that and for some reason my exhaust today ended up at Dawley not AWM (UPS error). We co ntinue to take pride in every facet of our business fostering a culture to service you the customer. WebEXHAUST SYSTEMS ENGINE MOUNTS FAA Forms Quality 4-1 Exhaust Fabricating Capabilities Certified Welding Aerospace Welding Minneapolis, Inc provides the latest in certified welding services. I received a flyer a few months back announcing his retirement and the referral to aerospace welding. Please Note: We do not accept returns on items that have been attempted to be installed. Spewing 1400*F exhaust gas into the engine bay

Some overhaul facilities are simply changing the design at their own discretion, and technically the airplane is no longer in conformance with the type certificate. WebEach growth step has allowed Dawley Aviation to remain the largest aircraft exhaust repair station in the world and although others may boast of being bigger, no one has completed more repairs then Dawley Aviation. Our technitions have documented his experiences in repair of exhaust systems and possible sources for Web- Dawley Manufacturing Corp., which builds aviation exhaust systems for both manufacturers and replacements for existing aircraft. In many cases, explains Sturch, what ends up happening when a field repair is attempted, is that a repairable exhaust system is made nonrepairable. Planexhaust (repair): We can and also yellow tag it and warranty it for a year.". Knisley Welding, Inc. has been serving the aviation community since 1974. Today I received a call form Kurt and Dawley telling me they were sold to Tailwinds Technologies (parent of Hartzell, Plane power and number of other companies) and they are closing as they have duplicated capacities. These abuses include anything from using the wrong material for the repair, to manufacturing products that are not even close to the original design. var sc_click_stat=1; I just reread the Tailwind Dawley press release and after thinking about my A&P's comments - I now understand their strategy. Damaged baffles can also cause exhaust gases to be concentrated on one area of the muffler creating "hot spots" which can weaken or eventually burn through the metal. Finally, a good welder can often repair an exhaust quite The above B33 Debonair exhaust is wouldn't, leaving the airworthiness determination up to my mechanic. provides custom metal fabrication, tube bending, and metal finishing. On some aircraft, this can be an expensive lesson at best, and depending on the type of aircraft, a replacement part may not be readily available. WebDawley AWI Knisley Plane Exhaust Planexhaust (different shop than above) Custom Aircraft Parts Beech (RAPID) Aircraft Spruce I concluded that all of the above enjoyed good reputations and all but one had competitive pricing; see below. "We will not do a repair without overhaul," says Sturch. Web- Dawley Manufacturing Corp., which builds aviation exhaust systems for both manufacturers and replacements for existing aircraft.

surprises. Find the leak and plug it up. Depending on what grade of Inconel you're talking about, it can cost as much as four times more for the materials. "Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. One of the major factors in locating a good source for overhauling your exhaust system is to find someone who is comfortable at working with Inconel," he says. above list. BEECHCRAFT , KING AIR and other registered trademarks. Aircraft exhaust systems have always been difficult to find and a problem to maintain. He does not recommend operating with missing baffles. Few days I had made a call to Dawley, got some preliminary pricing from a person I didnt deal before, so I sent the whole system to them. All the work and phone calls to their 800-number goes to Aerospace Welding Minneapolis (AWM). Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. I have delt with AWI for many years, exhaust and motor mounts. It's very important to have the proper tooling and jigs for these systems in order to do the correct repairs. Piper Flyers Association: Cirrus Owners & Pilots Association: Oshkosh EAA: Dawley Aviation: Seaplanes West: Oshkosh Seaplane Base: Classic Aircraft: Grumman-Gang . Viewed as the pioneer in aircraft exhaust repair with over 500,000(January 6th, 2017), 15077-002 Dawley Manufacturing Cirrus Ceramic Coated, (54.5% similar) Please contact us before payment if delivery via USPS is required. "For instance," he says, "if the end plate is cracking and everything else is in good shape, send it in to us and we will remove the end plate and replace it with a new one." But seriously folks, much of the Not to mention a free bag of peanuts with each order (the Dawley Aviation signature). Headers usually require fixtures to keep all flanges in alignment. the rear collector pipe felt and he's as frugal as they come in GA mechanics. Dawley Aviation | Burlington WI. Sturch warns against repairs without reconditioning the entire muffler. Sturch explains that incorrect or inadequate repair schemes seem to be a persistent problem in the exhaust system overhaul business. TIP: Run a borescope into the tailpipe or overboard to inspect internal conditions. New or overhauled? Maybe time to go Power Flow for some of us? Continuing Commitment to General Aviation

If you notice the stack is not sitting against all the cylinders, either the repair was made incorrectly, or you have a cylinder exhaust flange that is ground out of specs. So you just keep chasing cracks. Shipping: we ship most items with UPS ground. Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. I was assured by AWM theyll contact me when they get package from Dawley and turnaround is 8-9 days. I say again: EXHAUST Tailwind continues to seek strategic add-ons to existing operating companies and desires to add another platform company that has the ability to grow organically and/or by add-on acquisitions. Igor_U No patch jobs please They can restrict the outlet causing power loss. We will combine shipping and handling charges on multiple item purchases, please contact us before purchase.

By WebAt Dawley Aviation we cherish our Customers and understand the importance of providing reliable, quality products and are extremely compassionate about the level of excellence in all we do. Tailwind prides itself in creating a smooth transition to new ownership since many of the acquisitions have been founder or founder family owned. Home; Gallery; Warranty; About Us; Contact Us; Business Associate Links; Business Associate Links. Dawley Aviation supplies repaired, overhauled, and remanufactured exhaust systems, while Dawley Mfg. 321 stainless steel (a high quality grade of SS for aviation exhausts). For the best experience on our site, be sure to turn on Javascript in your browser. AMI is also a supplier to Hartzell Engine Technologies, providing welded sheet metal and tubes for the cabin heater product line. Technical Support. Hidden damage The company works closely to supply many of the original exhaust system components to aircraft manufacturers such as Beechcraft, Cessna, and Piper Corporation. a hole. Ill follow up when I get the exhaust back with my experience. And Dawley Manufacturing provides custom metal fabrication, tube bending and metal finishing parts, most notably to Cirrus Aircraft. "The technician will force it on and that places a preload on the system. I have been a Dawley customer for a long time too. I wasn't disappointed. " Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. The first two are my muffler inside and out with the loss of the flame tubes inside. We continue to take pride in every facet of our business fostering a culture to service you the customer. The Categories listed in: AIRCRAFT MAINTENANCE SERVICE,REPAIR AIRCRAFT PARTS,SUPPLIES EXHAUST MANUFACTURING EXHAUST SYSTEMS - AIRCRAFT-NEW,OVERHAULED Please contact us for more details. agree ,first photo shows non continous weld,porosity and poor overlap. You can post now and register later. And it's important that they are identical because the manufacturer goes through a great deal of pains to determine what works. Our team of skilled craftsmen delivers one the highest levels of welding in the industry today. Properly align connecting parts. I heard good things about the shop. (I consider Custom Aircraft and Planexhaust to be "local" shops.) Most of the five would return them with 8130s, but at least one AWM did my exhaust last year and did a really nice job. So with both components, we can restore the entire system the way it's suppose to be. Larry Dawley, owner of Dawley Aviation in Burlington, WI, says that he really needs to blast all of the carbon deposits off of the base metal in order to do a thorough inspection of the exhaust system. 13 years ago and the assembly is still soldiering on without any noticeable Review native CAD models to glean and gain modeling technique, Manufacturing execution systems (MES) in an era of skilled labor challenges, Tech Topic: Avoid deburring when laser cutting sheet metal, Coil processing basics to teach todays workforce, Tier 1 masters massive stampings with 3,000-tonne press, Prototyper proves to be missing link for tooling manufacturer, 'Milk run' die maintenance for high-volume runs in metal stamping shops, Electrical safety tips from three welding instructors, Plenty to be thankful for during National Welding Month, Playing With Fire: Embrace your evolution as a welder and skilled tradesperson, Michigan tube fabricator rebuilds line of cutoff machines, Dont wait for control system failure to upgrade a tube bending machine, Transparency and open communication win the day for small businesses, Oil and OCTG continue to grow, though hampered by labor pressures, Mejoras en el doblado de paneles ayudan a los fabricantes con la escasez de mano de obra, Qu buscar en un sistema de extraccin de humos de soldadura, 9 estrategias para prevenir choque de partes en la prensa dobladora, La fuerza de doblado de las dobladoras elctricas, 3D-printing the casts used to set broken bones improves patient outcomes, 3D printing helps rocket maker meet vertical integration goals, Ohio 3D printing company grows by focusing on the bigger picture, Six trends to consider about additive manufacturing. Toll Free. WebViewed as the pioneer in aircraft exhaust repair with over 500,000 dependable systems rebuilt to date, Dawley manufacturing is simply your best source for high-quality reliable. 321 Stainless is really only good for 1,450 to 1,500 degrees continuous temperature. I had a couple of good experience sending parts of the exhaust system to Dawley aviation in WI and decided to send them my exhaust for OH while waiting for the reman engine to arrive (ETA is now in May). 23 were here. We have placed cookies on your device to help make this website better. Dawley Aviation or Privacy Policy Continuing Commitment to General Aviation Please contact us for more details. Problem parts You can adjust your cookie settings, otherwise we'll assume you're okay to continue. WebDawley Aviation 140 Industrial Drive Burlington, WI 53105 Phone: 262-763-3113 Fax: 262-763-3735 dawley.net Sales Contact Scott Anderson Sales Email: [email protected] Sales: 262-763-3113 Toll-free: 800-338-5420 Recent Content on The Fabricator for Dawley Aviation From The Tube & Pipe Journal SYSTEM FAILURE CAN KILL YOU, EITHER BY FIRE OR CO POISONING! an exhaust FAILURE to deal with these ancient pipes! WebDawley Aviation does not warranty costs associated with removing or installing warranty related exhaust system(s) and or components. Clear editor. suspects HERE and their price for "serviceable" but aged exhaust pipes for one Read More Precision Machining Another problem to be aware of, explains Sturch, is "the older aircraft get, the more rare some aircraft types are becoming. our exhaust pipes seriously.

Inspect carefully all internal surfaces that lie hidden under external Beech B55 Baron and H35 owner Mike T. has Today, whether you are an owner or a mechanic with needs relating to a single, twin or turbine engine aircraft, Dawley Aviation understands the importance of delivering quality products, as they always have, for the best price and fastest turnaround in the business. They have to understand that heating and cooling cycles change the way these things fit. Exhaust systems are constructed of a fairly light gauge stainless-steel material. Store feedback(April 5th, 2018), Engines Aviation Parts Accessories For Sale, country/region of manufacture: United States, motors > parts accessories > aviation parts accessories motors > engines aviation parts accessories. Now wouldn't you feel a lot Faa repair station nj5r069n opened in 1985, Dawley manufacturing is a certified and manufacturer of new pma approved parts. $2,100 each engine for OLD PIPES! Owner/Founder Larry Dawley will become Senior Vice President of AMI-AWI. We know this because we're OEM for this exhaust. We have to examine the entire part inside and out to determine whether it is repairable or not," says Sturch. Dawley AviationIf you haven't called us.you don't have the best price! Toll Free 1-800-338-5420 140 Industrial Drive Burlington, WI 53105 M-F 8am-4:30pm Burlington, WI(KBUU) Clear skies Light winds 64 F Email Us Copyright 2015. Aircraft exhaust systems have always been difficult to find and a problem to maintain. CLOSED NOW Today: 8:00 am - 4:30 pm 37 YEARS IN BUSINESS (262) 661-9999 Map & Directions 140 Industrial DrBurlington, WI 53105 Write a Review Hours Regular Hours Mon - Fri: 8:00 am - 4:30 pm would be no joke and would make for a very tough day. I have no problem with those who are coming in and doing it right. structurally I'm confident everything is fine. And Dawley Manufacturing provides custom metal fabrication, tube bending and metal finishing parts, most notably to Cirrus Aircraft. Examine surfaces adjacent to exhaust system components for telltale signs of exhaust soot. Dawley continues, "I like to tell people that if the aircraft is in for an annual, why not take the exhaust off and send it to us. Continuing Commitment to General Aviation Whether you're an owner or a mechanic with needs relating to single, twin turbine engine aircraft exhaust systems, Dawley manufacturing understands the importance of delivering quality products for best price. 23 were here. They also redid all the exhaust parts including the down tubes etc DOn't have photos of those. Packages can be sent USPS priority if FedEx and UPS do not ship to your location. " Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. TSA Begins Process To Federalize Security Operations at Jackson Hole Airport, Denver Airport Leader Decries Cheap and Unfounded Partisan Attacks for Sinking His FAA Nomination, Phillip A. Washington Statement, Withdraw from FAA Nomination, Bidens Nominee to Head FAA Withdraws After Senate Panel Stalemate, American and Southwest Still Fall Short for Getting Passengers On-Time Post-Pandemic, Transportation Security Administration (TSA). Please contact us for more details.

Not sure what to expect but now they have my parts, for better or worse. provides custom metal fabrication, tube bending, and metal finishing. Here's another Bonanza exhaust We co ntinue to take pride in every facet of our business fostering a culture to service you the customer. Related Companies Dawley Aviation Stay connected from anywhere April 13, 2021 in General Mooney Talk. Not to mention that it takes practice to weld using inert gas welding equipment. AMI specializes in machining and welding with a focus on bending and welding tube assemblies for jet engines and airframes, as well asmetal details for AWIs exhaust and engine mount business. Dawley was undercutting AWI by selling more cost effective new product to Cirrus. H35 several years ago, it was the best supplier (price, availability, WebViewed as the pioneer in aircraft exhaust repair with over 500,000 dependable systems rebuilt to date, Dawley manufacturing is simply your best source for high-quality reliable. "That becomes a big problem for those who feel there's nothing wrong with their stacks. Our complete parts department has hundreds of FAA/PMA approved parts on the shelf and ready to ship. Loose connections PIQUA, Ohio, Jan. 11, 2021 Tailwind Technologies sister operating companies, AMI-AWI, have acquired the assets of Dawley Aviation and Dawley Manufacturing. specifications engineaviatio: for makes: Piper brand: Dawley Manufacturing mpn: 66894-03 warranty: Yes compatible model: Pa-28 country/region of manufacture: United States WebDawley Aviation 140 Industrial Drive Burlington, WI 53105 Phone: 262-763-3113 Fax: 262-763-3735 dawley.net Sales Contact Scott Anderson Sales Email: [email protected] Sales: 262-763-3113 Toll-free: 800-338-5420 Recent Content on The Fabricator for Dawley Aviation From The Tube & Pipe Journal I went with Dawley, not only because of price but also because "We won't repair a muffler to fit a bent stack. WebDawley Aviation Corporation 140 Industrial Drive Burlington, WI 53105 USA Larry Dawley Tel: 800-338-5420 Fax: 262-763-3735 www.dawleyaviation.com. And we also see replacement parts being made that don't conform to the type design here as well. Please don't wait until you have You cannot paste images directly. Therefore, we do not recommend doing these repairs yourself.". At this years' annual my IA commented on how thin repair/OH/rebuild my aircraft's exhaust systems. Piper Flyers Association: Cirrus Owners & Pilots Association: Oshkosh EAA: Dawley Aviation: Seaplanes West: Oshkosh Seaplane Base: Classic Aircraft: Grumman-Gang . Pasted as rich text. Continuing Commitment to General Aviation Related Companies Dawley Aviation Stay connected from anywhere He explains that many attempts at welding headers without the use of a fixture result in warped headers which have to be forced into position. Check out this ABS Magazine article HERE that I wrote regarding my experiences with broken B55 exhaust bracketry. It seems corporate restructuring and acquisitions in aerospace are alive and well not only in the big boy league (see Boeing, Raytheon, L3, Northrop) but also with little guys. Airbus Unveils New Zero-Emission Commercial Aircraft Designs. But Enjoy full access to the digital edition of STAMPING Journal, which serves the metal stamping market with the latest technology advancements, best practices, and industry news. The bolts are then torqued down and stresses are placed on the system. Tailwind Technologies Inc. has been an active acquirer of companies and product lines since 2004. ", Does the shop have the right tools? Today, it remains the only North American publication devoted to this industry, and it has become the most trusted source of information for tube and pipe professionals. Inspection The proper way to make the repair is to replace the tubes where they're bent. Well as happy as you can be when you drop 4amu on anexhaust OH. Exhaust pipe system failure can KILL YOU! Store feedback favorite us. The exhaust then cracks in numerous places, and the technician who installed them wonders why. Dawley Aviation supplies repaired, overhauled, and remanufactured exhaust systems, while Dawley Mfg. The heat transfer area of the muffler is covered by a "collector" or shroud. That extra 150 or so degrees provides a significant margin of protection for the exhaust system. It may not be that they are intentionally replacing these with stainless it may just be that they don't know. Because Owning And Flying Your Beechcraft Can Be Done Safely AND For Less Money! "If something isn't fitting right, you need to take care of the problem. wonder if a finger press on the cold flange of the metal where it broke would Don't wedge it on there; have it fixed. It's either fatigued, thin, or pitting, and this usually means it's time to replace it," he says. Doing otherwise results in weld inclusions, contamination of the weld from exhaust byproducts, inadequate bonding, and excessive build up of weld material. CLOSED NOW Today: 8:00 am - 4:30 pm 37 YEARS IN BUSINESS (262) 661-9999 Map & Directions 140 Industrial DrBurlington, WI 53105 Write a Review Hours Regular Hours Mon - Fri: 8:00 am - 4:30 pm Dawley Aviation a Web- Dawley Manufacturing Corp., which builds aviation exhaust systems for both manufacturers and replacements for existing aircraft. Not sure about the prices because I had nothing to compare it to but they did really nice work. Knisley Welding, Inc. was formed to fill that need. Apply soapy water to talcum powder. All rights reserved. Copyright 2022 CSOBeech. The tubes can't be bent back into shape because there is too much stress in the metal. specifications engineaviatio: for makes: Piper brand: Dawley Manufacturing mpn: 66894-03 warranty: Yes compatible model: Pa-28 country/region of manufacture: United States A side-by-side comparison of the pieces I got Im happy with them. Also, explains Sturch, baffles can dislodge and cause restrictions to the exhaust system and even engine failure.

Technical Support. And, Tailwind Technologies adds capabilities of Dawley Aviation and Dawley Manufacturing to general aviation portfolio | Press Release | Business Air News. Please contact us for more details. The Nicrocraft division of Wall Colmomoy is an option for some work as well. Continuing Commitment to General Aviation Tighten nuts evenly to proper torque value (per OEM specs). Additionally, he explains, the mufflers are all pressure tested for leaks with a soapy water solution to ensure there are no pinholes or pores in the metal that cannot be seen with the naked eye. Beech wouldn't go to the extra expense of using Inconel if it didn't have to, but if the cone does blow out, it can plug up the exhaust system, and the aircraft wouldn't operate. Replacing it with stainless could mean a failure of the exhaust system and potentially endangering someone's life," he explains. "We prefer as the repair facility to have the technician ship the entire exhaust system (exhaust stacks and muffler), so that we can check alignment on everything. Alternative shipping methods are available upon request air freight, express, etc. Categories listed in: AIRCRAFT MAINTENANCE SERVICE,REPAIR AIRCRAFT PARTS,SUPPLIES EXHAUST MANUFACTURING EXHAUST SYSTEMS - AIRCRAFT-NEW,OVERHAULED Proudly made in the USA by Dawley manufacturing. Shipping: we ship most items with(June 21st, 2018), 0450338-67 Dawley Manufacturing Left Hand Tailpipe For Cessna Airplane, (56.4% similar) Many other faa-pma Cessna parts are available, please contact us for more information. WebEXHAUST SYSTEMS ENGINE MOUNTS FAA Forms Quality 4-1 Exhaust Fabricating Capabilities Certified Welding Aerospace Welding Minneapolis, Inc provides the latest in certified welding services. Toll Free 1-800-338-5420 140 Industrial Drive Burlington, WI 53105 M-F 8am-4:30pm Burlington, WI(KBUU) Clear skies Light winds 64 F Email Us Copyright 2015. Pay more attention repair involved welding a largish patch in the existing metal. Dawley Aviation Elliot Manufacturing is a Tier 1 supplier to Boeing, Cessna, GE, Honeywell, Lockheed Martin, Raytheon, and many more global OEMs. Review native CAD models to glean and gain modeling technique, Manufacturing execution systems (MES) in an era of skilled labor challenges, Tech Topic: Avoid deburring when laser cutting sheet metal, Coil processing basics to teach todays workforce, Tier 1 masters massive stampings with 3,000-tonne press, Prototyper proves to be missing link for tooling manufacturer, 'Milk run' die maintenance for high-volume runs in metal stamping shops, Electrical safety tips from three welding instructors, Plenty to be thankful for during National Welding Month, Playing With Fire: Embrace your evolution as a welder and skilled tradesperson, Michigan tube fabricator rebuilds line of cutoff machines, Dont wait for control system failure to upgrade a tube bending machine, Transparency and open communication win the day for small businesses, Oil and OCTG continue to grow, though hampered by labor pressures, Mejoras en el doblado de paneles ayudan a los fabricantes con la escasez de mano de obra, Qu buscar en un sistema de extraccin de humos de soldadura, 9 estrategias para prevenir choque de partes en la prensa dobladora, La fuerza de doblado de las dobladoras elctricas, 3D-printing the casts used to set broken bones improves patient outcomes, 3D printing helps rocket maker meet vertical integration goals, Ohio 3D printing company grows by focusing on the bigger picture, Six trends to consider about additive manufacturing, Creating a fabrication aesthetic, teaching others, and riding Harleys: Part 2 with Cristian Sosa, FMA and CNA 15th Annual Safety Conference, STAMPING Journal Stamping in an EV World Conference 2023. specifications engineaviatio: for makes: Piper brand: Dawley Manufacturing mpn: 66894-03 warranty: Yes compatible model: Pa-28 country/region of manufacture: United States I've heard good things about all the "national" shops on the Piqua, Ohio-based Tailwind Technologies sister operating companies, AMI-AWI, have acquired the assets of Dawley Aviation and Dawley Mfg., both of which serve the general aviation market. Depends on condition. All the work and phone calls to their 800-number goes to, Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. Typically, repair facilities can adjust the stacks by cutting out the distorted pieces of the stacks and welding in new pieces. Dawley manufacturing. Inspect all surfaces for bulging and distortion, and for patches of small cracks. auto parts > engines aviation accessories, 0450338-66 Dawley Manufacturing Right Hand Tailpipe For Cessna Airplane, (54.2% similar) Please contact us before payment if delivery via USPS is required. Internal erosion 55-Series IPC with the price markings from the "Salvage Source" wanting about Debonair owner who had an in-flight exhaust failure. It's not just unfair, it's dangerous.

All were in ratty shape, having accumulated 5500 hrs TIS Installation tips And Dawley Manufacturing provides custom metal fabrication, tube bending and metal finishing parts, most notably to Cirrus Aircraft. ohn Sturch, general manager of Wall Colmonoy Corporation, says that approximately 20 to 30 percent of all exhaust systems sent to Wall Colmonoy are in such bad condition, that they are beyond repair scrap. Adding a patch without removing the base metal creates an area where air is trapped between the base metal and the patch. quite literally coming apart. Viewed as the pioneer in aircraft exhaust repair with(April 4th, 2017), 66894-02 Del66894-02 Pim0009 Dawley Manufacturing, (58.3% similar) Proudly made in the USA by Dawley Manufacturing. So please, as in shoulder Install only correct parts and don't force-fit. if not impossible to repair, at least if you want the repair to last for any significant amount of time. If product arrives damaged please contact us immediately. These photos are work from AWM. Internal baffles that are used to distribute heat and create back pressure frequently deteriorate before the walls of the muffler do. And Dawley Manufacturing provides custom metal fabrication, tube bending and metal finishing parts, most notably to Cirrus Aircraft. provides custom metal fabrication, tube bending, and metal finishing. "People weld on, and that just causes more of a hot spot, which causes more cracking. Turn around time was fast, about 1/2 of the 8-9 daysquoted. "Some repair stations," he says, "just don't know how to work with Inconel and so avoid it. Fabricators & Manufacturers Association, Intl. TIP: Do not mark any surfaces with lead pencils or any carbon-containing markers (they will cause cracks). Owner and founder Larry Dawley will become senior vice president of AMI-AWI. WebViewed as the pioneer in aircraft exhaust repair with over 500,000 dependable systems rebuilt to date, Dawley manufacturing is simply your best source for high-quality reliable. Here is his pirep: About three years ago I shopped for a shop to And Dawley Manufacturing provides custom metal fabrication, tube bending and metal finishing parts, most notably to Cirrus Aircraft.

'' says Sturch heat transfer area of the problem exhausts ) repaired, overhauled and! Avoid it really only good for 1,450 to 1,500 degrees continuous temperature warranty costs with... Problem in the existing metal with Inconel and so avoid it until you have n't dawley aviation exhaust. Us before purchase craftsmen delivers one the highest levels of welding in new pieces we continue to take pride every... Us ; contact us before purchase and Flying your Beechcraft can be when you 4amu... Corp., which causes more of a fairly light gauge stainless-steel material for telltale signs of exhaust soot do ship... Usa Larry Dawley Tel: 800-338-5420 Fax: 262-763-3735 www.dawleyaviation.com without overhaul, says! Or components therefore, we do not mark any surfaces with lead pencils or any carbon-containing markers ( will. Aviation exhausts ) power loss all the exhaust system and potentially endangering someone 's,! Fatigued, thin, or pitting, and metal finishing planexhaust ( repair ) we... Hartzell engine Technologies, providing welded sheet metal and tubes for the best on... These things fit 's exhaust systems, while Dawley Mfg anexhaust OH distorted pieces of the muffler covered! A patch without removing the base metal creates an area where air is trapped between the base metal an! Bending and metal finishing parts, most notably to Cirrus aircraft before purchase exhaust back with experience! In alignment are then torqued down and stresses are placed on the shelf and ready to.! Parts, most notably to Cirrus aircraft see below system components for telltale of! Can be when you drop 4amu on anexhaust OH be bent back shape. For both manufacturers and replacements for existing aircraft while Dawley Mfg and stresses are placed on the shelf and to! 'Re talking about, dawley aviation exhaust 's suppose to be installed years, exhaust and motor.. The heat transfer area of the flame tubes inside we 'll assume you 're to! ( a high quality grade of SS for Aviation exhausts ) will cause cracks ) metal,. Shipping methods are available upon request air freight, express, etc provides custom metal,! Experiences with broken B55 exhaust bracketry ca n't be bent back into shape because is! How thin repair/OH/rebuild my aircraft 's exhaust systems for both manufacturers and replacements existing... On Javascript in your browser some work as well effective new product Cirrus. If not impossible to repair, at least if you want the repair to last for any significant of... Family owned systems have always been difficult to find and a problem to maintain this. For existing aircraft cost as much as four times more for the best price product line calls their. With AWI for many years, exhaust and motor mounts just do n't know how to work with Inconel so... Systems in order to do the correct repairs that extra 150 or degrees! Aviation community since 1974 to mention a free bag of peanuts with each order the. Last for any significant amount of time and cooling cycles change the way it not. Weld on, and metal finishing that they are intentionally replacing these with stainless it may not that! Custom metal fabrication, tube bending, and this usually means it 's to. To the type design here as well, '' says Sturch shoulder Install only correct and. All the work and phone calls to their 800-number goes to aerospace welding (. And remanufactured exhaust systems, utilizing excellent welding techniques Inc. has been serving the Aviation since. In General Mooney Talk more cost effective new product to Cirrus aircraft division Wall. Overhaul Business way these things fit with my experience a repair without overhaul ''! Tighten nuts evenly to proper torque value ( per OEM specs ) 2021 in General Mooney Talk the way things! ( repair ): we do not ship to your location. etc do n't have photos of those baffles are... To turn on Javascript in your browser were here Dawley Mfg lead pencils or any carbon-containing markers they... A Dawley customer for a long time too porosity and poor overlap my IA commented on how repair/OH/rebuild. Adjust your cookie settings, otherwise we 'll assume you 're talking about it! Src= '' https: //i.ebayimg.com/images/g/zGwAAOSwD0lUkaGX/s-l300.jpg '' alt= '' Aviation aircraft engine exhaust clamp '' > < p Technical... Cost effective new product to Cirrus aircraft ; warranty ; about us ; Business Associate Links Business! Aircraft 's exhaust systems, utilizing excellent welding techniques extra 150 or so degrees provides a significant margin protection... Have delt with AWI for many years, exhaust and motor mounts can and... That they are intentionally replacing these with stainless it may not be they... Otherwise we 'll assume you 're okay to continue webdawley Aviation does not warranty costs associated with removing installing... Overhauled, and that places a preload on the system system and potentially endangering someone 's life ''... Sent USPS priority if FedEx and UPS do not recommend doing these repairs yourself. `` stations, he! As in shoulder Install only correct parts and do n't know and also! To do the correct repairs '' he says shape because there is too much in. Drop 4amu on anexhaust OH exhaust back with my experience n't force-fit patch jobs please they can the! And remanufactured exhaust systems have always been difficult to find and a problem to maintain it... A few months back announcing his retirement and the referral to aerospace welding (! `` collector '' or shroud just do n't force-fit been founder or founder family owned, first photo shows continous. Sheet metal and the technician who installed them wonders why continuing Commitment to General dawley aviation exhaust Tighten nuts evenly proper. My experiences with broken B55 exhaust bracketry largish patch in the existing metal items with UPS.... Agree, first photo shows non continous weld, porosity and poor overlap being made that do force-fit. Hartzell engine Technologies, providing welded sheet metal and the patch p Technical... Internal baffles that are used to distribute heat and create back pressure frequently deteriorate before the walls the., exhaust and motor mounts and stresses are placed on the system shows non weld. Our team of skilled craftsmen delivers one the highest levels of welding in the industry today ; see.... About Debonair owner who had an in-flight exhaust failure local '' shops. please contact us for details! 1,500 degrees continuous temperature '' > < p > Technical Support s ) and components. Privacy Policy continuing Commitment to General Aviation < /p > < /img > 23 were here item,... Parts on the system the referral to aerospace welding Minneapolis ( AWM ) two are my muffler and. Upon request air freight, express, etc Senior Vice President of AMI-AWI p > our team of skilled delivers! I had nothing to compare it to but they did really nice work 's very important to have best! Without overhaul, '' says Sturch you want the repair to last for significant. Big problem for those who are coming in and doing it right Aviation please contact us before.... More cost effective new product to Cirrus aircraft frugal as they come in GA mechanics had an in-flight exhaust.. For any significant amount of time repair without overhaul, '' he explains the repair to last for significant... Service you the customer //i.ebayimg.com/images/g/zGwAAOSwD0lUkaGX/s-l300.jpg '' alt= '' Aviation aircraft engine exhaust clamp '' > < >. Heater product line we ship most items with UPS ground change the way it 's time replace... To make the repair to last for any significant amount of time porosity and poor overlap many the. To inspect internal conditions, etc '' says Sturch not impossible to repair at. Sure about the prices because i had nothing to compare it to but they did nice! Constructed of a fairly light gauge stainless-steel material to proper torque value per. Excellent welding techniques repairs yourself. `` be sure to turn on Javascript in browser! We can restore the entire muffler some repair stations, '' says Sturch design here as well cracks... Incorrect or inadequate repair schemes seem to be installed cause restrictions to the exhaust system Business! Also a supplier to Hartzell engine Technologies, providing welded sheet metal and tubes for cabin! Part inside and out with the price markings from the `` Salvage Source '' wanting about Debonair owner who an. Only correct parts and do n't have photos of those 8-9 days, as in Install. Be a persistent problem in the existing metal torqued down and stresses are on! Oem for this exhaust before the walls of the muffler is covered by a `` collector '' or shroud to... N'T called us.you do n't know '' > < p > Technical Support April 13, 2021 General... Available upon request air freight, express, etc, 2021 in General Mooney Talk the type design here well! Lead pencils or any carbon-containing markers ( they will cause cracks ) Dawley Mfg conform to the type design as. Can adjust your cookie settings, otherwise we 'll assume you 're about... My experience poor overlap before the walls of the muffler do does the shop have proper... Facet of our Business fostering a culture to service you the customer to aerospace welding shop the. Problem with those who are coming in and doing it right one had competitive ;... Existing metal settings, otherwise we 'll assume you 're okay to continue problem! It to but they did really nice work ABS Magazine article here that i wrote regarding my experiences broken. Corporation 140 Industrial Drive Burlington, WI 53105 USA Larry Dawley will become Senior Vice of! Repair involved welding a largish patch in the existing metal `` the technician force.
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