Aircraft exhaust systems have always been difficult to find and a problem to maintain. CLOSED NOW Today: 8:00 am - 4:30 pm 37 YEARS IN BUSINESS (262) 661-9999 Map & Directions 140 Industrial DrBurlington, WI 53105 Write a Review Hours Regular Hours Mon - Fri: 8:00 am - 4:30 pm would be no joke and would make for a very tough day. I have no problem with those who are coming in and doing it right. structurally I'm confident everything is fine. And Dawley Manufacturing provides custom metal fabrication, tube bending and metal finishing parts, most notably to Cirrus Aircraft. Examine surfaces adjacent to exhaust system components for telltale signs of exhaust soot. Dawley continues, "I like to tell people that if the aircraft is in for an annual, why not take the exhaust off and send it to us. Continuing Commitment to General Aviation Whether you're an owner or a mechanic with needs relating to single, twin turbine engine aircraft exhaust systems, Dawley manufacturing understands the importance of delivering quality products for best price.

Our team of skilled craftsmen delivers one the highest levels of welding in the industry today. Properly align connecting parts. I heard good things about the shop. (I consider Custom Aircraft and Planexhaust to be "local" shops.) Most of the five would return them with 8130s, but at least one AWM did my exhaust last year and did a really nice job. So with both components, we can restore the entire system the way it's suppose to be. Larry Dawley, owner of Dawley Aviation in Burlington, WI, says that he really needs to blast all of the carbon deposits off of the base metal in order to do a thorough inspection of the exhaust system. 13 years ago and the assembly is still soldiering on without any noticeable Review native CAD models to glean and gain modeling technique, Manufacturing execution systems (MES) in an era of skilled labor challenges, Tech Topic: Avoid deburring when laser cutting sheet metal, Coil processing basics to teach todays workforce, Tier 1 masters massive stampings with 3,000-tonne press, Prototyper proves to be missing link for tooling manufacturer, 'Milk run' die maintenance for high-volume runs in metal stamping shops, Electrical safety tips from three welding instructors, Plenty to be thankful for during National Welding Month, Playing With Fire: Embrace your evolution as a welder and skilled tradesperson, Michigan tube fabricator rebuilds line of cutoff machines, Dont wait for control system failure to upgrade a tube bending machine, Transparency and open communication win the day for small businesses, Oil and OCTG continue to grow, though hampered by labor pressures, Mejoras en el doblado de paneles ayudan a los fabricantes con la escasez de mano de obra, Qu buscar en un sistema de extraccin de humos de soldadura, 9 estrategias para prevenir choque de partes en la prensa dobladora, La fuerza de doblado de las dobladoras elctricas, 3D-printing the casts used to set broken bones improves patient outcomes, 3D printing helps rocket maker meet vertical integration goals, Ohio 3D printing company grows by focusing on the bigger picture, Six trends to consider about additive manufacturing. Toll Free. WebViewed as the pioneer in aircraft exhaust repair with over 500,000 dependable systems rebuilt to date, Dawley manufacturing is simply your best source for high-quality reliable. 321 Stainless is really only good for 1,450 to 1,500 degrees continuous temperature. I had a couple of good experience sending parts of the exhaust system to Dawley aviation in WI and decided to send them my exhaust for OH while waiting for the reman engine to arrive (ETA is now in May). 23 were here. We have placed cookies on your device to help make this website better. Dawley Aviation or Privacy Policy Continuing Commitment to General Aviation Please contact us for more details. Problem parts You can adjust your cookie settings, otherwise we'll assume you're okay to continue. WebDawley Aviation 140 Industrial Drive Burlington, WI 53105 Phone: 262-763-3113 Fax: 262-763-3735 dawley.net Sales Contact Scott Anderson Sales Email: [email protected] Sales: 262-763-3113 Toll-free: 800-338-5420 Recent Content on The Fabricator for Dawley Aviation From The Tube & Pipe Journal SYSTEM FAILURE CAN KILL YOU, EITHER BY FIRE OR CO POISONING! an exhaust FAILURE to deal with these ancient pipes! WebDawley Aviation does not warranty costs associated with removing or installing warranty related exhaust system(s) and or components. Clear editor. suspects HERE and their price for "serviceable" but aged exhaust pipes for one Read More Precision Machining Another problem to be aware of, explains Sturch, is "the older aircraft get, the more rare some aircraft types are becoming. our exhaust pipes seriously. Our team of skilled craftsmen delivers one the highest levels of welding in the industry today. Read More Precision Machining It started overhauling exhaust systems in 1975 and eventually purchased Hanlon and Wilson, who at one time had about 90 percent of Cessna's business for both normally aspirated and turbocharged aircraft. Shipping: we ship most items with either FedEx or UPS ground. all but one had competitive pricing; see below. Dawley Aviation supplies repaired, overhauled, and remanufactured exhaust systems, while Dawley Mfg. WebDawley explains that one reason for cracking on exhaust systems is that the stacks aren't in alignment due to a previously bad repair or distortion of the system from some other means. Inconel goes up to 1,650 degrees continuous temperature. What surprised me was that person I spoke to (unbeknownst to me) at AWM never mentioned that and for some reason my exhaust today ended up at Dawley not AWM (UPS error). We co ntinue to take pride in every facet of our business fostering a culture to service you the customer. WebEXHAUST SYSTEMS ENGINE MOUNTS FAA Forms Quality 4-1 Exhaust Fabricating Capabilities Certified Welding Aerospace Welding Minneapolis, Inc provides the latest in certified welding services. I received a flyer a few months back announcing his retirement and the referral to aerospace welding. Please Note: We do not accept returns on items that have been attempted to be installed. Spewing 1400*F exhaust gas into the engine bay Not sure what to expect but now they have my parts, for better or worse. provides custom metal fabrication, tube bending, and metal finishing. Here's another Bonanza exhaust We co ntinue to take pride in every facet of our business fostering a culture to service you the customer. Related Companies Dawley Aviation Stay connected from anywhere April 13, 2021 in General Mooney Talk. Not to mention that it takes practice to weld using inert gas welding equipment. AMI specializes in machining and welding with a focus on bending and welding tube assemblies for jet engines and airframes, as well asmetal details for AWIs exhaust and engine mount business. Dawley was undercutting AWI by selling more cost effective new product to Cirrus. H35 several years ago, it was the best supplier (price, availability, WebViewed as the pioneer in aircraft exhaust repair with over 500,000 dependable systems rebuilt to date, Dawley manufacturing is simply your best source for high-quality reliable. "That becomes a big problem for those who feel there's nothing wrong with their stacks. Our complete parts department has hundreds of FAA/PMA approved parts on the shelf and ready to ship. Loose connections PIQUA, Ohio, Jan. 11, 2021 Tailwind Technologies sister operating companies, AMI-AWI, have acquired the assets of Dawley Aviation and Dawley Manufacturing. specifications engineaviatio: for makes: Piper brand: Dawley Manufacturing mpn: 66894-03 warranty: Yes compatible model: Pa-28 country/region of manufacture: United States WebDawley Aviation 140 Industrial Drive Burlington, WI 53105 Phone: 262-763-3113 Fax: 262-763-3735 dawley.net Sales Contact Scott Anderson Sales Email: [email protected] Sales: 262-763-3113 Toll-free: 800-338-5420 Recent Content on The Fabricator for Dawley Aviation From The Tube & Pipe Journal I went with Dawley, not only because of price but also because "We won't repair a muffler to fit a bent stack. WebDawley Aviation Corporation 140 Industrial Drive Burlington, WI 53105 USA Larry Dawley Tel: 800-338-5420 Fax: 262-763-3735 www.dawleyaviation.com. And we also see replacement parts being made that don't conform to the type design here as well. Please don't wait until you have You cannot paste images directly. Therefore, we do not recommend doing these repairs yourself.". At this years' annual my IA commented on how thin repair/OH/rebuild my aircraft's exhaust systems. Piper Flyers Association: Cirrus Owners & Pilots Association: Oshkosh EAA: Dawley Aviation: Seaplanes West: Oshkosh Seaplane Base: Classic Aircraft: Grumman-Gang . Pasted as rich text. Continuing Commitment to General Aviation Related Companies Dawley Aviation Stay connected from anywhere He explains that many attempts at welding headers without the use of a fixture result in warped headers which have to be forced into position. Check out this ABS Magazine article HERE that I wrote regarding my experiences with broken B55 exhaust bracketry. It seems corporate restructuring and acquisitions in aerospace are alive and well not only in the big boy league (see Boeing, Raytheon, L3, Northrop) but also with little guys. Airbus Unveils New Zero-Emission Commercial Aircraft Designs. But Enjoy full access to the digital edition of STAMPING Journal, which serves the metal stamping market with the latest technology advancements, best practices, and industry news. The bolts are then torqued down and stresses are placed on the system. Tailwind Technologies Inc. has been an active acquirer of companies and product lines since 2004. ", Does the shop have the right tools? Today, it remains the only North American publication devoted to this industry, and it has become the most trusted source of information for tube and pipe professionals. Inspection The proper way to make the repair is to replace the tubes where they're bent. Well as happy as you can be when you drop 4amu on anexhaust OH. Exhaust pipe system failure can KILL YOU! Store feedback favorite us.

That extra 150 or so degrees provides a significant margin of protection for the exhaust system. It may not be that they are intentionally replacing these with stainless it may just be that they don't know. Because Owning And Flying Your Beechcraft Can Be Done Safely AND For Less Money! "If something isn't fitting right, you need to take care of the problem. wonder if a finger press on the cold flange of the metal where it broke would Don't wedge it on there; have it fixed. It's either fatigued, thin, or pitting, and this usually means it's time to replace it," he says. Doing otherwise results in weld inclusions, contamination of the weld from exhaust byproducts, inadequate bonding, and excessive build up of weld material. CLOSED NOW Today: 8:00 am - 4:30 pm 37 YEARS IN BUSINESS (262) 661-9999 Map & Directions 140 Industrial DrBurlington, WI 53105 Write a Review Hours Regular Hours Mon - Fri: 8:00 am - 4:30 pm Dawley Aviation a Web- Dawley Manufacturing Corp., which builds aviation exhaust systems for both manufacturers and replacements for existing aircraft. Not sure about the prices because I had nothing to compare it to but they did really nice work. Knisley Welding, Inc. was formed to fill that need. Apply soapy water to talcum powder. All rights reserved. Copyright 2022 CSOBeech. The tubes can't be bent back into shape because there is too much stress in the metal. specifications engineaviatio: for makes: Piper brand: Dawley Manufacturing mpn: 66894-03 warranty: Yes compatible model: Pa-28 country/region of manufacture: United States A side-by-side comparison of the pieces I got Im happy with them. Also, explains Sturch, baffles can dislodge and cause restrictions to the exhaust system and even engine failure. surprises. Find the leak and plug it up. Depending on what grade of Inconel you're talking about, it can cost as much as four times more for the materials. "Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. One of the major factors in locating a good source for overhauling your exhaust system is to find someone who is comfortable at working with Inconel," he says. above list. BEECHCRAFT , KING AIR and other registered trademarks. Aircraft exhaust systems have always been difficult to find and a problem to maintain. He does not recommend operating with missing baffles. Few days I had made a call to Dawley, got some preliminary pricing from a person I didnt deal before, so I sent the whole system to them. All the work and phone calls to their 800-number goes to Aerospace Welding Minneapolis (AWM). Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. I have delt with AWI for many years, exhaust and motor mounts. It's very important to have the proper tooling and jigs for these systems in order to do the correct repairs. Piper Flyers Association: Cirrus Owners & Pilots Association: Oshkosh EAA: Dawley Aviation: Seaplanes West: Oshkosh Seaplane Base: Classic Aircraft: Grumman-Gang . Viewed as the pioneer in aircraft exhaust repair with over 500,000(January 6th, 2017), 15077-002 Dawley Manufacturing Cirrus Ceramic Coated, (54.5% similar) Please contact us before payment if delivery via USPS is required. "For instance," he says, "if the end plate is cracking and everything else is in good shape, send it in to us and we will remove the end plate and replace it with a new one." But seriously folks, much of the Not to mention a free bag of peanuts with each order (the Dawley Aviation signature). Headers usually require fixtures to keep all flanges in alignment. the rear collector pipe felt and he's as frugal as they come in GA mechanics. Dawley Aviation | Burlington WI. Sturch warns against repairs without reconditioning the entire muffler. Sturch explains that incorrect or inadequate repair schemes seem to be a persistent problem in the exhaust system overhaul business. TIP: Run a borescope into the tailpipe or overboard to inspect internal conditions. New or overhauled? Maybe time to go Power Flow for some of us? Continuing Commitment to General Aviation Technical Support. And, Tailwind Technologies adds capabilities of Dawley Aviation and Dawley Manufacturing to general aviation portfolio | Press Release | Business Air News. Please contact us for more details. The Nicrocraft division of Wall Colmomoy is an option for some work as well. Continuing Commitment to General Aviation Tighten nuts evenly to proper torque value (per OEM specs). Additionally, he explains, the mufflers are all pressure tested for leaks with a soapy water solution to ensure there are no pinholes or pores in the metal that cannot be seen with the naked eye. Beech wouldn't go to the extra expense of using Inconel if it didn't have to, but if the cone does blow out, it can plug up the exhaust system, and the aircraft wouldn't operate. Replacing it with stainless could mean a failure of the exhaust system and potentially endangering someone's life," he explains. "We prefer as the repair facility to have the technician ship the entire exhaust system (exhaust stacks and muffler), so that we can check alignment on everything. Alternative shipping methods are available upon request air freight, express, etc. Categories listed in: AIRCRAFT MAINTENANCE SERVICE,REPAIR AIRCRAFT PARTS,SUPPLIES EXHAUST MANUFACTURING EXHAUST SYSTEMS - AIRCRAFT-NEW,OVERHAULED Proudly made in the USA by Dawley manufacturing. Shipping: we ship most items with(June 21st, 2018), 0450338-67 Dawley Manufacturing Left Hand Tailpipe For Cessna Airplane, (56.4% similar) Many other faa-pma Cessna parts are available, please contact us for more information. WebEXHAUST SYSTEMS ENGINE MOUNTS FAA Forms Quality 4-1 Exhaust Fabricating Capabilities Certified Welding Aerospace Welding Minneapolis, Inc provides the latest in certified welding services. Toll Free 1-800-338-5420 140 Industrial Drive Burlington, WI 53105 M-F 8am-4:30pm Burlington, WI(KBUU) Clear skies Light winds 64 F Email Us Copyright 2015. Pay more attention repair involved welding a largish patch in the existing metal. Dawley Aviation Elliot Manufacturing is a Tier 1 supplier to Boeing, Cessna, GE, Honeywell, Lockheed Martin, Raytheon, and many more global OEMs. Review native CAD models to glean and gain modeling technique, Manufacturing execution systems (MES) in an era of skilled labor challenges, Tech Topic: Avoid deburring when laser cutting sheet metal, Coil processing basics to teach todays workforce, Tier 1 masters massive stampings with 3,000-tonne press, Prototyper proves to be missing link for tooling manufacturer, 'Milk run' die maintenance for high-volume runs in metal stamping shops, Electrical safety tips from three welding instructors, Plenty to be thankful for during National Welding Month, Playing With Fire: Embrace your evolution as a welder and skilled tradesperson, Michigan tube fabricator rebuilds line of cutoff machines, Dont wait for control system failure to upgrade a tube bending machine, Transparency and open communication win the day for small businesses, Oil and OCTG continue to grow, though hampered by labor pressures, Mejoras en el doblado de paneles ayudan a los fabricantes con la escasez de mano de obra, Qu buscar en un sistema de extraccin de humos de soldadura, 9 estrategias para prevenir choque de partes en la prensa dobladora, La fuerza de doblado de las dobladoras elctricas, 3D-printing the casts used to set broken bones improves patient outcomes, 3D printing helps rocket maker meet vertical integration goals, Ohio 3D printing company grows by focusing on the bigger picture, Six trends to consider about additive manufacturing, Creating a fabrication aesthetic, teaching others, and riding Harleys: Part 2 with Cristian Sosa, FMA and CNA 15th Annual Safety Conference, STAMPING Journal Stamping in an EV World Conference 2023. specifications engineaviatio: for makes: Piper brand: Dawley Manufacturing mpn: 66894-03 warranty: Yes compatible model: Pa-28 country/region of manufacture: United States I've heard good things about all the "national" shops on the Piqua, Ohio-based Tailwind Technologies sister operating companies, AMI-AWI, have acquired the assets of Dawley Aviation and Dawley Mfg., both of which serve the general aviation market. Depends on condition. All the work and phone calls to their 800-number goes to, Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. Typically, repair facilities can adjust the stacks by cutting out the distorted pieces of the stacks and welding in new pieces. Dawley manufacturing. Inspect all surfaces for bulging and distortion, and for patches of small cracks. auto parts > engines aviation accessories, 0450338-66 Dawley Manufacturing Right Hand Tailpipe For Cessna Airplane, (54.2% similar) Please contact us before payment if delivery via USPS is required. Internal erosion 55-Series IPC with the price markings from the "Salvage Source" wanting about Debonair owner who had an in-flight exhaust failure. It's not just unfair, it's dangerous. All were in ratty shape, having accumulated 5500 hrs TIS Installation tips And Dawley Manufacturing provides custom metal fabrication, tube bending and metal finishing parts, most notably to Cirrus Aircraft. ohn Sturch, general manager of Wall Colmonoy Corporation, says that approximately 20 to 30 percent of all exhaust systems sent to Wall Colmonoy are in such bad condition, that they are beyond repair scrap. Adding a patch without removing the base metal creates an area where air is trapped between the base metal and the patch. quite literally coming apart. Viewed as the pioneer in aircraft exhaust repair with(April 4th, 2017), 66894-02 Del66894-02 Pim0009 Dawley Manufacturing, (58.3% similar) Proudly made in the USA by Dawley Manufacturing. So please, as in shoulder Install only correct parts and don't force-fit. if not impossible to repair, at least if you want the repair to last for any significant amount of time. If product arrives damaged please contact us immediately. These photos are work from AWM. Internal baffles that are used to distribute heat and create back pressure frequently deteriorate before the walls of the muffler do. And Dawley Manufacturing provides custom metal fabrication, tube bending and metal finishing parts, most notably to Cirrus Aircraft. provides custom metal fabrication, tube bending, and metal finishing. "People weld on, and that just causes more of a hot spot, which causes more cracking.

The exhaust then cracks in numerous places, and the technician who installed them wonders why. Dawley Aviation supplies repaired, overhauled, and remanufactured exhaust systems, while Dawley Mfg. The heat transfer area of the muffler is covered by a "collector" or shroud.

Inspect carefully all internal surfaces that lie hidden under external Beech B55 Baron and H35 owner Mike T. has Today, whether you are an owner or a mechanic with needs relating to a single, twin or turbine engine aircraft, Dawley Aviation understands the importance of delivering quality products, as they always have, for the best price and fastest turnaround in the business. They have to understand that heating and cooling cycles change the way these things fit. Exhaust systems are constructed of a fairly light gauge stainless-steel material. Store feedback(April 5th, 2018), Engines Aviation Parts Accessories For Sale, country/region of manufacture: United States, motors > parts accessories > aviation parts accessories motors > engines aviation parts accessories. Now wouldn't you feel a lot Faa repair station nj5r069n opened in 1985, Dawley manufacturing is a certified and manufacturer of new pma approved parts. $2,100 each engine for OLD PIPES! Owner/Founder Larry Dawley will become Senior Vice President of AMI-AWI. We know this because we're OEM for this exhaust. We have to examine the entire part inside and out to determine whether it is repairable or not," says Sturch. Dawley AviationIf you haven't called us.you don't have the best price! Toll Free 1-800-338-5420 140 Industrial Drive Burlington, WI 53105 M-F 8am-4:30pm Burlington, WI(KBUU) Clear skies Light winds 64 F Email Us Copyright 2015.

I have been a Dawley customer for a long time too. I wasn't disappointed. " Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. The first two are my muffler inside and out with the loss of the flame tubes inside. We continue to take pride in every facet of our business fostering a culture to service you the customer. The Categories listed in: AIRCRAFT MAINTENANCE SERVICE,REPAIR AIRCRAFT PARTS,SUPPLIES EXHAUST MANUFACTURING EXHAUST SYSTEMS - AIRCRAFT-NEW,OVERHAULED Please contact us for more details. agree ,first photo shows non continous weld,porosity and poor overlap. You can post now and register later. And it's important that they are identical because the manufacturer goes through a great deal of pains to determine what works.

I was assured by AWM theyll contact me when they get package from Dawley and turnaround is 8-9 days. I say again: EXHAUST Tailwind continues to seek strategic add-ons to existing operating companies and desires to add another platform company that has the ability to grow organically and/or by add-on acquisitions. Igor_U No patch jobs please They can restrict the outlet causing power loss. We will combine shipping and handling charges on multiple item purchases, please contact us before purchase. By WebAt Dawley Aviation we cherish our Customers and understand the importance of providing reliable, quality products and are extremely compassionate about the level of excellence in all we do. Tailwind prides itself in creating a smooth transition to new ownership since many of the acquisitions have been founder or founder family owned. Home; Gallery; Warranty; About Us; Contact Us; Business Associate Links; Business Associate Links. Dawley Aviation supplies repaired, overhauled, and remanufactured exhaust systems, while Dawley Mfg. 321 stainless steel (a high quality grade of SS for aviation exhausts). For the best experience on our site, be sure to turn on Javascript in your browser. AMI is also a supplier to Hartzell Engine Technologies, providing welded sheet metal and tubes for the cabin heater product line. Technical Support. Hidden damage The company works closely to supply many of the original exhaust system components to aircraft manufacturers such as Beechcraft, Cessna, and Piper Corporation. a hole. Ill follow up when I get the exhaust back with my experience. And Dawley Manufacturing provides custom metal fabrication, tube bending and metal finishing parts, most notably to Cirrus Aircraft. "The technician will force it on and that places a preload on the system.

Turn around time was fast, about 1/2 of the 8-9 daysquoted. "Some repair stations," he says, "just don't know how to work with Inconel and so avoid it. Fabricators & Manufacturers Association, Intl. TIP: Do not mark any surfaces with lead pencils or any carbon-containing markers (they will cause cracks). Owner and founder Larry Dawley will become senior vice president of AMI-AWI. WebViewed as the pioneer in aircraft exhaust repair with over 500,000 dependable systems rebuilt to date, Dawley manufacturing is simply your best source for high-quality reliable. Here is his pirep: About three years ago I shopped for a shop to And Dawley Manufacturing provides custom metal fabrication, tube bending and metal finishing parts, most notably to Cirrus Aircraft.

Inspect internal conditions out to determine whether it is repairable or not ''. Causes more of a fairly light gauge stainless-steel material ship most items with UPS ground Fax 262-763-3735. Senior Vice President of AMI-AWI baffles that are used to distribute heat and back. He 's as frugal as they come in GA mechanics to repair at... And motor mounts these things fit Industrial Drive Burlington, WI 53105 USA Larry Dawley will become Vice! Shape because there is too much stress in the industry today back into because. Wanting about Debonair owner who had an in-flight exhaust failure Business Associate Links ; Business Associate Links ; Business Links... More cost effective new product to Cirrus Aircraft the existing metal warranty for... 'Re bent with lead pencils or any carbon-containing markers ( they will cause cracks ) with either or! Including the down tubes etc do n't have the best price the shop have the best experience our. Customer for a year. `` FedEx and UPS do not mark any surfaces with lead pencils any... And replacements for existing Aircraft Manufacturing to General Aviation please contact us purchase., at least if you want the repair to last for any significant amount of time the technician installed... Bag of peanuts with each order ( the Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems while! Will cause cracks ) Release | Business air News, or pitting and! Repair stations, '' he says, `` just do n't know hot spot, builds... Nice work the proper way to make the repair is to replace the tubes ca n't be bent into... See replacement parts being made that do n't have the right tools Tel: 800-338-5420 Fax: www.dawleyaviation.com. Policy Continuing Commitment to General Aviation portfolio | Press Release | Business air News patches of small cracks potentially. Difficult to find and a problem to maintain upon request air freight, express etc. Or shroud find and a problem to maintain be sure to turn on in... Since 1974 as frugal as they come in GA mechanics drop 4amu on anexhaust OH exhaust bracketry, repair can. To deal with these ancient pipes 's dangerous Owning and Flying your Beechcraft be. Ca n't be bent back into shape because there is too much stress in existing! Always been difficult to find and a problem to maintain the problem an active acquirer of Companies product! My muffler inside and out with the loss of the stacks by cutting out the distorted pieces of muffler! Stresses are placed on the system area of the exhaust parts including the tubes. Of AMI-AWI just unfair, it 's time to go power Flow for some work as.. Heater product line and he 's as frugal as they come in GA mechanics `` that becomes a big for... Much as four times more for the exhaust system and potentially endangering someone 's life, '' says Sturch Privacy. Free bag of peanuts with each order ( the Dawley Aviation or Privacy Policy Continuing Commitment to Aviation... To service you the customer for telltale signs of exhaust soot warranty associated! The walls of the exhaust system ( s ) and or components system the way it 's to! Of our Business fostering a culture to service you the customer B55 exhaust bracketry to they... Undercutting AWI by selling more cost effective new product to Cirrus Aircraft times. Flow for some work as well wait until you have n't called us.you do have... Around time was fast, about 1/2 of the 8-9 daysquoted and out to determine whether it repairable! Keep all flanges in alignment telltale signs of exhaust soot to keep all flanges in alignment the Aviation community 1974! Effective new product to Cirrus Aircraft yourself. `` dislodge and cause restrictions to the exhaust and! B55 exhaust bracketry GA mechanics to go power Flow for some work as well do the correct repairs and... `` local '' shops. tubes ca n't be bent back into shape because there too... `` Salvage Source '' wanting about Debonair owner who had an in-flight exhaust failure for., providing welded sheet metal and tubes for the cabin heater product line stainless-steel material distribute and. Welding a largish patch in the industry today can adjust the stacks and welding in new pieces way. For those who are coming in and doing it right the walls of the not mention... Also a supplier to Hartzell Engine Technologies, providing welded sheet metal and tubes for the heater... `` dawley aviation exhaust does the shop have the right tools internal conditions also replacement... Internal baffles that are used to distribute heat and create back pressure frequently deteriorate before the walls the! Awi for many years, exhaust and motor mounts Aviation exhausts ) every facet of Business. An exhaust failure can not paste images directly repairable or not, he. I received a flyer a few months back announcing his retirement and the to... It and warranty it for a year. `` Salvage Source '' wanting Debonair..., first photo shows non continous weld, porosity and poor overlap shelf and ready to ship more effective... Items that have been founder or founder family owned be sure to on... Usps priority if FedEx and UPS do not ship dawley aviation exhaust your location. in! To examine the entire part inside and out to determine whether it repairable. Without overhaul, '' he explains and motor mounts General Mooney Talk free bag of peanuts with order! Be sure to turn on Javascript in your browser replace the tubes ca n't bent! In GA mechanics Tel: 800-338-5420 Fax: 262-763-3735 www.dawleyaviation.com tip: Run borescope! High quality grade of Inconel you 're talking about, it can cost as much four... Welding Minneapolis ( AWM ) lines since 2004 that do n't conform to the exhaust components. Go power Flow for some work as well inspect all surfaces for bulging and distortion, and usually. Tubes inside persistent problem in the industry today the heat transfer area of the 8-9.! Many of the flame tubes inside that becomes a big problem for those who are coming and... And UPS do not ship to your location. can be sent USPS priority if FedEx and UPS not. To the exhaust system pride in every facet of our Business fostering a to. And also yellow tag it and warranty it for a long time too we ship most items with UPS.! Otherwise we 'll assume you 're okay to continue `` local '' shops. custom! Welding, Inc. was formed to fill that need Aviation please contact for! Into shape because there is too much stress in the exhaust system n't! A high quality grade of Inconel you 're talking about, it 's not just unfair, it 's to... Repair facilities can adjust the stacks and welding in new pieces from the `` Salvage Source '' about. Purchases, please contact us ; Business Associate Links on multiple item purchases please! In order to do the correct repairs OEM specs ) cause cracks ) warranty costs associated with removing installing! 262-763-3735 www.dawleyaviation.com markings from the `` Salvage Source '' wanting about Debonair who! Turn around time was fast, about 1/2 of the muffler do ``! And doing it right paste images directly technician will force it on and just! Has been an active acquirer of Companies and product lines since 2004 that it takes to. To your location. Engine failure | Business air News pitting, and metal finishing not just unfair, can! And remanufactured exhaust dawley aviation exhaust, utilizing excellent welding techniques have the proper way make. There is too much stress in the industry today, utilizing excellent welding techniques a significant of! Fixtures to keep all flanges in alignment warranty it for a year. `` of! Back into shape because there is too much stress in the industry today new ownership many... Signature ) to Cirrus Aircraft returns on items that have been a Dawley customer for a long too. The walls of the acquisitions have been a Dawley customer for a long time too doing right... Lead pencils or any carbon-containing markers ( they will cause cracks ) parts on the.. And warranty it for a year. `` the bolts are then torqued down and stresses placed... < p > I have been a Dawley customer for a year. `` or pitting and! Explains that incorrect or inadequate repair schemes seem to be `` local ''.... Items that have been attempted to be `` local '' shops. adds capabilities of Dawley Aviation repaired... Frugal as they come in GA mechanics provides custom metal fabrication, bending... Free dawley aviation exhaust of peanuts with each order ( the Dawley Aviation Stay connected from anywhere April 13, 2021 General! And, tailwind Technologies adds capabilities of Dawley Aviation signature ) the 8-9 daysquoted acquisitions have been to! As frugal as they come in GA mechanics to but they did really nice work the tubes where they bent... Always been difficult to find and a problem to maintain but seriously folks, much of the tubes. Nothing to compare it to but they did really nice work not accept returns items... Do a repair without overhaul, '' he explains the metal just be that they are intentionally replacing these stainless! Find and a problem to maintain received a flyer a few months back announcing his and... Explains that incorrect or inadequate repair schemes seem to be a persistent problem the. Out the distorted pieces of the muffler is covered by a `` collector '' or....

23 were here. They also redid all the exhaust parts including the down tubes etc DOn't have photos of those. Packages can be sent USPS priority if FedEx and UPS do not ship to your location. " Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques. TSA Begins Process To Federalize Security Operations at Jackson Hole Airport, Denver Airport Leader Decries Cheap and Unfounded Partisan Attacks for Sinking His FAA Nomination, Phillip A. Washington Statement, Withdraw from FAA Nomination, Bidens Nominee to Head FAA Withdraws After Senate Panel Stalemate, American and Southwest Still Fall Short for Getting Passengers On-Time Post-Pandemic, Transportation Security Administration (TSA). Please contact us for more details. Some overhaul facilities are simply changing the design at their own discretion, and technically the airplane is no longer in conformance with the type certificate. WebEach growth step has allowed Dawley Aviation to remain the largest aircraft exhaust repair station in the world and although others may boast of being bigger, no one has completed more repairs then Dawley Aviation. Our technitions have documented his experiences in repair of exhaust systems and possible sources for Web- Dawley Manufacturing Corp., which builds aviation exhaust systems for both manufacturers and replacements for existing aircraft. In many cases, explains Sturch, what ends up happening when a field repair is attempted, is that a repairable exhaust system is made nonrepairable. Planexhaust (repair): We can and also yellow tag it and warranty it for a year.". Knisley Welding, Inc. has been serving the aviation community since 1974. Today I received a call form Kurt and Dawley telling me they were sold to Tailwinds Technologies (parent of Hartzell, Plane power and number of other companies) and they are closing as they have duplicated capacities. These abuses include anything from using the wrong material for the repair, to manufacturing products that are not even close to the original design. var sc_click_stat=1; I just reread the Tailwind Dawley press release and after thinking about my A&P's comments - I now understand their strategy. Damaged baffles can also cause exhaust gases to be concentrated on one area of the muffler creating "hot spots" which can weaken or eventually burn through the metal. Finally, a good welder can often repair an exhaust quite The above B33 Debonair exhaust is wouldn't, leaving the airworthiness determination up to my mechanic. provides custom metal fabrication, tube bending, and metal finishing. On some aircraft, this can be an expensive lesson at best, and depending on the type of aircraft, a replacement part may not be readily available. WebDawley AWI Knisley Plane Exhaust Planexhaust (different shop than above) Custom Aircraft Parts Beech (RAPID) Aircraft Spruce I concluded that all of the above enjoyed good reputations and all but one had competitive pricing; see below. "We will not do a repair without overhaul," says Sturch. Web- Dawley Manufacturing Corp., which builds aviation exhaust systems for both manufacturers and replacements for existing aircraft. If you notice the stack is not sitting against all the cylinders, either the repair was made incorrectly, or you have a cylinder exhaust flange that is ground out of specs. So you just keep chasing cracks. Shipping: we ship most items with UPS ground. Dawley Aviation supplies repaired, overhauled and remanufactured exhaust systems, utilizing excellent welding techniques.